{ Pragati Home / Pragati Offset / Infrastructure




Pragati is equipped with the latest technology and equipment to ensure better quality and faster turnaround of your projects. From Colour Management Systems and Computer-to-Plate output systems in the Prepress; cutting-edge UV and conventional offset printing presses with various inline coating facilities; to a wide range of finishing and binding equipment in the Post-press Department – Pragati has the entire range of facilities to ensure your job is done smoothly and on time.

Click on each Department below to get a list of equipment available:


The Prepress Department processes the input files received from customers and gets their approval on either hardcopy or softcopy proofs. These processed and approved files are used to make plates which act as the master copy for the copies reproduced.

The Prepress Department processes the input files received from customers and gets their approval on either hardcopy or softcopy proofs. These processed and approved files are used to make plates which act as the master copy for the copies reproduced.

Proofs are then sent to the customer in either softcopy (PDFs through email/FTP) or hardcopy (colour-calibrated inkjet proofs) for their approval. Our proofing system consists of Epson proofers driven by the award-winning GMG ColorProof software. The proofs are colour-calibrated to give a close match to the results achieved on our offset presses.

Once the proofs are approved, the files along with the approved reference proofs are sent to the output team to make plates on our Computer-to-Plate (CtP) systems. The Esko Graphics Scope workflow is used for RIPping, Trapping, Imposition and 1-bit TIFF output. These are output on Creo Trendsetter and Screen PlateRite CtP systems.

The final approved files are also archived on completion of the project. We maintain a fully backed up archive of jobs for over an year. Should the need arise to reprint or repurpose the data, the customer can rely on Pragati’s data repository.


We are equipped with state-of-the-art printing machines from Mitsubishi and Komori, in configurations upto 6 colours with online coating. Sheet formats of upto 28.5” x 40” can be printed.

Our latest Mitsubishi 6-colour UV Press with Double-coater is one of the few of its kind in the world, and allows us to print on a wide range of substrates such as plastic, metallized surfaces, etc. apart from paper. The double coater also opens up possibilities for a range of inline finishing options such as the popular mix of gloss and texture or gloss and matt finishes.Our press line-up:

Machine Max Size Colours Features
Komori New Lithrone 640 II 28.5” x 40” 6 colour + Coater x y z
Mitsubishi Diamond 1000 UV 20” x 28.3” 6 colour + Double Coater x y z
Komori New Lithrone 628 II 20” x 28.3” 6 colour + Coater x y z
Mitsubishi Diamond 3000LS 28.5” x 40” 5 colour x y z
Mitsubishi 2F5 22” x 32” 5 colour x y z
Mitsubishi Diamond 3000LS 28.5” x 40” 4 colour + Coater x y z
Sakurai Oliver 458EII 18” x 23” 4 colour x y z
Heidelberg SORSZ 28” x 40” 2 colour  
Komori Sprint 28 20” x 28.3” 2 colour x y

x : Computerized Control of Registration, Inking and Dampening
y : Automatic Plate Changing
z : CIP3 ink-key data input

A wide range of finishing and binding options are available to make your project stand out from the crowd! Various value-added operations such as foiling, embossing, die-cutting, spot coating, etc. are all available in-house so there is better quality control and quicker turnaround.

Highly automated machines for binding allow us to quickly set-up and complete jobs – whether they are simple or complex and whether the quantities are small or large.

Our Post-Press infrastructure includes:

Coating / Lamination:
 
Machine Make Features
Lamination Machines Wenchyuan (Taiwan) – 2 nos. Gloss and Matte finish laminate films available
Spot UV Coaters Sakurai (Japan) – 2 nos. Gloss, Matte, Raised and Textured finishes available
Full UV Coaters Wenchyuan (Taiwan) & Proteck (India) Full & Spot UV or Aqueous Coating possible in various finishes

Binding:
 
Machine Make Features
Folding Machines Shoei (Japan) & Horizon (Japan) – 6 nos. Folding machines with upto 6 parallel and 3 cross folding capabilities
Saddle-Stitching (Center-Pinning) Sankoh (Japan) – 2 nos. 4-station & 7-station gatherers with pinning & three-knife trimming
Section-Sewing (Smythe-Sewing) Meccanotecnica Aster (Italy) – 2 nos. Auto-feed section-sewing
Perfect Binder Kolbus (Germany) 24-clamp auto perfect binder with cover creasing
Hardcase Making Machine Kolbus (Germany) Auto Hardcase making machine
Hardcase Casing-in Machine Kolbus (Germany) Auto casing-in machine with rounded / square-back options, headband pasting and hinge-setting
Wire-O Binding RileCart (Italy) & Renz (Germany) Auto punching, wire-o mounting and sealing machines
Fuse-binding Sanwa (Japan) Eco-friendly binding with adhesive fusing of paper to form stiff paper hanger (for calendars)


Pragati runs its operations on a custom-developed ERP system which handles all aspects of the operation from estimation, job tracking, scheduling, deliveries and invoicing. A network of over 100 computers all over the facility are hooked onto the ERP system. As each operation gets competed, it gets logged into the system.

Our automated estimation system allows us to quickly and accurately get back to your requests for quotations. The intelligence built into the system guides the estimator in choosing the most economical method of production and calculates the cost accordingly.

As soon as an order is confirmed, a tracking number is mailed to the customer, which can be used to access the status of the job on our website. As the job moves through various operations, its status is automatically updated, and this is made available on the tracking information on our website. And as and when any material is dispatched, an automatically generated mail is sent to the customer to notify them of the material dispatched, along with the courier details.


Press:

We are equipped with state-of-the-art printing machines from Mitsubishi and Komori, in configurations upto 6 colours with online coating. Sheet formats of upto 28.5” x 40” can be printed.

Our latest Mitsubishi 6-colour UV Press with Double-coater is one of the few of its kind in the world, and allows us to print on a wide range of substrates such as plastic, metallized surfaces, etc. apart from paper. The double coater also opens up possibilities for a range of inline finishing options such as the popular mix of gloss and texture or gloss and matt finishes.Our press line-up:

Machine Max Size Colours Features
Komori New Lithrone 640 II 28.5” x 40” 6 colour + Coater x y z
Mitsubishi Diamond 1000 UV 20” x 28.3” 6 colour + Double Coater x y z
Komori New Lithrone 628 II 20” x 28.3” 6 colour + Coater x y z
Mitsubishi Diamond 3000LS 28.5” x 40” 5 colour x y z
Mitsubishi 2F5 22” x 32” 5 colour x y z
Mitsubishi Diamond 3000LS 28.5” x 40” 4 colour + Coater x y z
Sakurai Oliver 458EII 18” x 23” 4 colour x y z
Heidelberg SORSZ 28” x 40” 2 colour  
Komori Sprint 28 20” x 28.3” 2 colour x y

x : Computerized Control of Registration, Inking and Dampening
y : Automatic Plate Changing
z : CIP3 ink-key data input




Post-Press:

A wide range of finishing and binding options are available to make your project stand out from the crowd! Various value-added operations such as foiling, embossing, die-cutting, spot coating, etc. are all available in-house so there is better quality control and quicker turnaround.

Highly automated machines for binding allow us to quickly set-up and complete jobs – whether they are simple or complex and whether the quantities are small or large.


 Our Post-Press infrastructure includes:

 Coating / Lamination:
 
Machine Make Features
Lamination Machines Wenchyuan (Taiwan) – 2 nos. Gloss and Matte finish laminate films available
Spot UV Coaters Sakurai (Japan) – 2 nos. Gloss, Matte, Raised and Textured finishes available
Full UV Coaters Wenchyuan (Taiwan) & Proteck (India) Full & Spot UV or Aqueous Coating possible in various finishes

 Binding:
 
Machine Make Features
Folding Machines Shoei (Japan) & Horizon (Japan) – 6 nos. Folding machines with upto 6 parallel and 3 cross folding capabilities
Saddle-Stitching (Center-Pinning) Sankoh (Japan) – 2 nos. 4-station & 7-station gatherers with pinning & three-knife trimming
Section-Sewing (Smythe-Sewing) Meccanotecnica Aster (Italy) – 2 nos. Auto-feed section-sewing
Perfect Binder Kolbus (Germany) 24-clamp auto perfect binder with cover creasing
Hardcase Making Machine Kolbus (Germany) Auto Hardcase making machine
Hardcase Casing-in Machine Kolbus (Germany) Auto casing-in machine with rounded / square-back options, headband pasting and hinge-setting
Wire-O Binding RileCart (Italy) & Renz (Germany) Auto punching, wire-o mounting and sealing machines
Fuse-binding Sanwa (Japan) Eco-friendly binding with adhesive fusing of paper to form stiff paper hanger (for calendars)



ERP System:

Pragati runs its operations on a custom-developed ERP system which handles all aspects of the operation from estimation, job tracking, scheduling, deliveries and invoicing. A network of over 100 computers all over the facility are hooked onto the ERP system. As each operation gets competed, it gets logged into the system.

Our automated estimation system allows us to quickly and accurately get back to your requests for quotations. The intelligence built into the system guides the estimator in choosing the most economical method of production and calculates the cost accordingly.

As soon as an order is confirmed, a tracking number is mailed to the customer, which can be used to access the status of the job on our website. As the job moves through various operations, its status is automatically updated, and this is made available on the tracking information on our website. And as and when any material is dispatched, an automatically generated mail is sent to the customer to notify them of the material dispatched, along with the courier details.